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THINKING BEYOND

MBL Europe

THINKING BEYOND

How 14 success factors raise the quality of GMP cleaning systems to the next level

17.12.2024
GMP small parts cleaning system combined washing and drying chamber

1. Adaptability through modular design

Thanks to flexible options such as vertical, horizontal or hinged doors, a pull-out technical area, customised chamber sizes and accessible technical platforms, the system can be individually adapted to your spatial and operational requirements.

 

2. Maximum hygiene thanks to self-cleaning design in accordance with cGMP

Our systems are characterised by dead space-free designs, self-draining systems and a pipework gradient of at least 3 %. Mirror-polished stainless steel surfaces (Ra < 0.6 µm) reliably prevent contamination. This guarantees residue-free self-cleaning. At the end of the cleaning process, our PPW system is just as clean as the cleaned product – and vice versa.

 

3. Ergonomic and safe door design

Our double-glazed doors offer maximum safety and convenience thanks to pneumatically pressure-monitored, maintenance-free seals that are actively blown off before the door is opened. The seals are not glued in, are easy to replace and maintenance-free.

4. Efficient cleaning thanks to high-performance technologies

Rotating wash arms, monitored functionality and recipe-controlled pump pressures guarantee perfect internal and external cleaning.

 

5. High-performance drying system

With an air flow of up to 350 m³/h, pre- and HEPA H13 filtration and differential pressure monitoring, we ensure complete drying, even with complex cleaning items.

6. Conserving resources through optimised processes

Thanks to variable fill levels and dosing quantities, the consumption of water and detergents is kept to a minimum – for sustainable and efficient operation.

Washing racks from MBL

7. Customised wash item carriers

Customised wash item carriers guarantee targeted cleaning of the wash items, as the items are placed in the correct position. We use attachable modules, which allows great flexibility in the loading of wash items. The modular concept minimises the cost of procuring wash item carriers. Using a 3D scan of your small parts, we design an optimum solution for efficient and residue-free cleaning. You can continue to use existing carrier systems thanks to our corresponding adapter solutions.


8. User-friendly software

Our integrated software solution ensures simple control and operation. It enables effective recipe management via HMI. The recipe is optimised for the wash ware to be cleaned. Optionally available with audit trail.


9. Automation for maximum process reliability

Our scalable systems can be adapted to various user requirements, from stand-alone applications to bidirectional data exchange via a higher-level MES or for documentation (batch report – OPC UA).


10. Quality assurance through validated processes

Our batch protocols document every step, from temperature, pressure, time and dosing to conductivity – for maximum transparency and audit security.


11. Comprehensive documentation for smooth system qualification

Well-structured documentation is the key to the qualification of your system. Our documentation offers you comprehensive support during CE certification and beyond. You receive fully GMP-compliant documentation that you can use as a basis for validation.

GMP-compliant piping from MBL

In addition to the standard documentation, you can choose from three additional packages and compile these individually: 1. design documentation (incl. SDS, HDS, FDS) 2. qualification documentation (QPP, IQ/OQ), 3. extended documentation (calibration and adjustment instructions as well as weld seam documentation).

 

12. Reduced maintenance and spare parts costs

A well thought-out system philosophy and design – with a single circuit for all media, optimised components and modern IO-Link connections – minimises the cost of maintenance, spare and wear parts. This saves costs in the long term and increases efficiency.

 

13. Conformity with international standards

Our systems meet the highest requirements of cGMP, FDA and EHEDG, ensuring long-term regulatory safety and quality.

 

14. Professional project support

Trained project managers and a technically experienced sales team will guide you through the entire process and respond flexibly to your needs and deadlines.

  • Allgemein, MBL
  • cleaningsolution, mbl

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